Optimizing flexo production with Rotec upgrades

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Clockwise from top left: Eco Xtra Ring; Omega Technology Conductivity; Multi-Sleeve Adapter Options; and Compressible Endplate
Clockwise from top left: Eco Xtra Ring; Omega Technology Conductivity; Multi-Sleeve Adapter Options; and Compressible Endplate

Pre-media manufacturer Xsys is supporting converters achieve higher productivity and improved health and safety with its innovative Rotec upgrade program.

Upgrading sleeves and adapters will provide better efficiencies and extend longevity to bring higher sustainability, lower waste, and improved ROI in flexo production.

The Rotec upgrade range has evolved to include a wide number of solutions, from notches, rings, and end plates to conductivity, registration and mounting tools. The Rotec Eco technology option uses a patented air distribution system for easier mounting.

A cost-efficient method that can have a significant impact on the efficiency of the operation, it requires up to 90% less compressed air. Meanwhile, the new Eco Xtra Ring adds more protection by shielding the end of the adapter from wear, eliminating the risk of air leakage or issues with mounting.

Another unique innovation for longer lifetime is Rotec Omega Technology for conductivity, which is differentiated from competitive solutions because the sleeves and adapters are fully conductive from base to surface without any mechanical parts or weak points in the construction. There are also non-metal upgrades for customers who want to avoid metal in the press or prefer alternative materials.

To optimize adapter use, specialty pins and air channel systems allow the use of different sleeve lengths on the same adapter. In more extreme cases, it is also possible to run the press with multiple sleeves together on one adapter. Finally, for converters needing more than the standard products or upgrades, XSYS offers customized solutions.

To discover how the Xsys can support your business, visit xsysglobal.com/value-of-upgrading/