Swanline boosts throughput with Esko buy

Swanline Paper & Board, the materials division of trade printer Swanline Print, has invested in an Esko Kongsberg C24 cutting table to increase its throughput by up to 80%.

The new machine, which is set to be installed later this year, will join an existing Kongsberg XP digital cutting table and enable the company’s finishing operation to keep up with its two HP Scitex FB11000 industrial presses.

The business said the device, which features multi-zone operation and robotic loading and unloading, would enable it to provide a total service, from design to delivery, and help its customers to address market demands.

Swanline Paper & Board managing director Ross Griffin said the firm first came across the machine at Drupa.

“We were amazed by its versatility and precision in handling multiple files and its ability to quickly and efficiently cut any type of material.

“Swanline is always at the forefront of new technology. We provide our customers with the best available on the market, which is without a doubt the most opportune way to look to the future. The Kongsberg C24 will fit right in with this philosophy.”

The machine is equipped with multi-zone capability, meaning zones can be independently loaded with material.

While the material in one zone is being processed, the robotic loading and unloading system loads and prepares the other zone for finishing. This reduces operator idle time and enables the machine to operate virtually non-stop.

“We strongly believe that the partnership between Swanline and Esko will continue to deliver optimum integration between our print and finishing production, drastically increasing throughput,” said Griffin.

The robot on the new C24 table can be set up to serve two Kongsberg cutting tables simultaneously. Swanline said it may team its existing Kongsberg XP with its new machine at a later stage to accelerate cutting production and further boost productivity.

Esko (North) UK & Ireland sign and display sales account manager Paul Bromley said the new machine would increase Swanline's cutting throughput by up to 80%.

"Intelligent camera technology ensures that the boards are meticulously placed on the table and guarantees 100% accuracy and repeatability,” said Bromley.

"With a 2.9-metre reach, the robot is able to handle substrates from multiple pallets. Infrared laser scanner technology protects the operator and reduces the need for physical safety fences.”

Swanline Print recently launched single-faced products, including a new flute profile for the UK corrugated industry, following the installation of Pivab rewinder technology at the CorrBoard facility in Scunthrope, which Swanline part-owns alongside seven other partners.

The group, which has 110 staff and a turnover of £12m, provides a range of print, conversion and finishing services to the corrugated packaging and POS markets.