<![CDATA[Print Week Post-press]]><![CDATA[Apple Finishing relocates to up capacity]]>http://www.printweek.com//news/1182802/Apple-Finishing-relocates-capacity/The company moved to a 6,000sq ft unit on the same industrial estate, which is at Ilkeston, Derbyshire, near the Nottinghamshire border and the M1.

Managing director Nigel Moore said: "The new unit gives us the added ability to offer current clients and potential new customers an even better working environment and increased production capabilities.

"We wanted to accommodate larger runs for work, which includes brochures and, recently, a folded paper aeroplane for a marketing campaign. In our old base we had an external storage and not much office space, now it's under one roof."

Moore's 18-staff company makes £700,000 turnover from kit that includes two MBOs, a B30 and B123, a B2 Stahl folding machine and a CP Bourg BB3002 for short-run perfect binding.

"Since our launch in September 2009 we have been experiencing continued controlled growth investing in new machinery and employees to give a complete and comprehensive trade finishing service."

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The company moved to a 6,000sq ft unit on the same industrial estate, which is at Ilkeston, Derbyshire, near the Nottinghamshire border and the M1.

Managing director Nigel Moore said: "The new unit gives us the added ability to offer current clients and potential new customers an even better working environment and increased production capabilities.

"We wanted to accommodate larger runs for work, which includes brochures and, recently, a folded paper aeroplane for a marketing campaign. In our old base we had an external storage and not much office space, now it's under one roof."

Moore's 18-staff company makes £700,000 turnover from kit that includes two MBOs, a B30 and B123, a B2 Stahl folding machine and a CP Bourg BB3002 for short-run perfect binding.

"Since our launch in September 2009 we have been experiencing continued controlled growth investing in new machinery and employees to give a complete and comprehensive trade finishing service."

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<![CDATA[PPFS fires up world's largest flatbed diecutter]]>http://www.printweek.com//news/1182367/PPFS-fires-worlds-largest-flatbed-diecutter/The 3m x 1.8m Diecut Goldline manually fed platen works on paper, card, foam board, vinyl and corrugated and folding boxboard. The firm in Edmonton, north London produces point-of-sale material for film companies and supermarkets.

"The beauty of the machine is that digital print houses are printing bigger and using larger sheet sizes than traditional litho or screen work," said production assistant Joanne Hobbs, adding PPFS was keen to home in on the digital market.

She said other big plusses of the new kit, which cost around £200,000, were faster makeready times and safety. Additionally jobs need only one make-ready, which means repeat jobs do not need to be made ready. This has offered big savings in time.

Configuration of the machine meanwhile made it safer, she added, with some conventional machines operators having to "get into the machine" to make them ready whereas the task on the Goldline can be done at the rear of the machine away from working parts.

Installer Diecut UK said 40-staff PPFS was one of the first companies to embrace this new technology. It not only increased its capacity as a trade finisher but protected their workforce using the machinery, the company said.


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The 3m x 1.8m Diecut Goldline manually fed platen works on paper, card, foam board, vinyl and corrugated and folding boxboard. The firm in Edmonton, north London produces point-of-sale material for film companies and supermarkets.

"The beauty of the machine is that digital print houses are printing bigger and using larger sheet sizes than traditional litho or screen work," said production assistant Joanne Hobbs, adding PPFS was keen to home in on the digital market.

She said other big plusses of the new kit, which cost around £200,000, were faster makeready times and safety. Additionally jobs need only one make-ready, which means repeat jobs do not need to be made ready. This has offered big savings in time.

Configuration of the machine meanwhile made it safer, she added, with some conventional machines operators having to "get into the machine" to make them ready whereas the task on the Goldline can be done at the rear of the machine away from working parts.

Installer Diecut UK said 40-staff PPFS was one of the first companies to embrace this new technology. It not only increased its capacity as a trade finisher but protected their workforce using the machinery, the company said.


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<![CDATA[Laminator investment drives finishing growth at Nutan]]>http://www.printweek.com//news/1182158/Laminator-investment-drives-finishing-growth-Nutan/According to the commercial printing company, the Mercury, which was purchased from Intelligent Finishing Systems (IFS) and installed in March, has made lamination work on short-run digital jobs faster and more cost-effective.

Nutan co-proprietor Reg Rathod said: "No longer relying on third-party finishers means we can offer lamination on all work and keep costs in-house. Sending it out took time and was costly.

"We have already seen a 50% increase in the amount of lamination we're doing."

The Mercury 530SF installed at Nutan is a fully automatic model with a top speed of 30m/min.

Nutan operates a number of digital and conventional presses, including a Konica Minolta Bizhub, installed six months ago, and a five-colour Heidelberg Speedmaster SM 52.

Rathod, who assessed other laminators before opting for the Mercury, added: "We liked the Foliant's ease of operation and we believed the build quality was better. We have worked with IFS for a long time and if they have chosen to represent Foliant then we trust the system will meet our expectations."

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According to the commercial printing company, the Mercury, which was purchased from Intelligent Finishing Systems (IFS) and installed in March, has made lamination work on short-run digital jobs faster and more cost-effective.

Nutan co-proprietor Reg Rathod said: "No longer relying on third-party finishers means we can offer lamination on all work and keep costs in-house. Sending it out took time and was costly.

"We have already seen a 50% increase in the amount of lamination we're doing."

The Mercury 530SF installed at Nutan is a fully automatic model with a top speed of 30m/min.

Nutan operates a number of digital and conventional presses, including a Konica Minolta Bizhub, installed six months ago, and a five-colour Heidelberg Speedmaster SM 52.

Rathod, who assessed other laminators before opting for the Mercury, added: "We liked the Foliant's ease of operation and we believed the build quality was better. We have worked with IFS for a long time and if they have chosen to represent Foliant then we trust the system will meet our expectations."

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<![CDATA[Hunts brings work in-house with new folder]]>http://www.printweek.com//news/1181661/Hunts-brings-work-in-house-new-folder/"We used to send some of our work out such as binding and complex- or mini-folders but needed to keep as much work as possible in-house," said operations director Matthew Plant.

"Bringing the work in-house enables us to keep quality under control, keep costs down and improve lead times. We have reduced makeready times from 15 or 20 minutes to five minutes."

Plant said the kit, which replaced an older Stahlfolder Ti 52, cost around £100,000 but the savings would make it a cost neutral purchase. The new Stahlfolder would allow the 50-staff business to keep closed gate-folded leaflets, two-up work and folded 16-page sections for PUR binding, he explained.

His team looked at kit from three manufacturers and was won over by the Stahlfolder's automation and ability to store programmes. Plant wanted operator "buy-in" so after checking out the options at Drupa took the finishing team to demos at the suppliers.

"They saw the advantages of the Stahlfolder especially improvements in efficiency," said Plant, whose cross-media business in Kidlington, Oxfordshire, has bumped up turnover more than a third to over £4m in two years through print, marketing and video.

"We are expanding, we are diversifying and we are trying to make print come alive again," said Plant. "But people who chase turnover are going about it the wrong way. It's about sustaining what we have and always striving for perfection."


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"We used to send some of our work out such as binding and complex- or mini-folders but needed to keep as much work as possible in-house," said operations director Matthew Plant.

"Bringing the work in-house enables us to keep quality under control, keep costs down and improve lead times. We have reduced makeready times from 15 or 20 minutes to five minutes."

Plant said the kit, which replaced an older Stahlfolder Ti 52, cost around £100,000 but the savings would make it a cost neutral purchase. The new Stahlfolder would allow the 50-staff business to keep closed gate-folded leaflets, two-up work and folded 16-page sections for PUR binding, he explained.

His team looked at kit from three manufacturers and was won over by the Stahlfolder's automation and ability to store programmes. Plant wanted operator "buy-in" so after checking out the options at Drupa took the finishing team to demos at the suppliers.

"They saw the advantages of the Stahlfolder especially improvements in efficiency," said Plant, whose cross-media business in Kidlington, Oxfordshire, has bumped up turnover more than a third to over £4m in two years through print, marketing and video.

"We are expanding, we are diversifying and we are trying to make print come alive again," said Plant. "But people who chase turnover are going about it the wrong way. It's about sustaining what we have and always striving for perfection."


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<![CDATA[Colex launches flatbed cutter]]>http://www.printweek.com//news/1181245/Colex-launches-flatbed-cutter/The cutter's unique selling point, according to UK distributor Leopold Professional Imaging, is its price point which, it claims, is half that of other market-leading flatbed cutting tables.

The 1.6m x 3m flatbed cutter retails at £55,000. Included in the price is a one horse power motor, software, a computer interface, installation and delivery and three tool heads from a range including an oscillating knife, fixed knife, kiss-cut knife and creasing tool.

Another highlight, according to the distributor, was the cutter's "robust" build and the possibility of upgrading the router motor used to a three horse power fitting for cutting particularly challenging substrates.

First buyer of the new machine in the UK, A3M Designs reported that a key attraction was its low-noise vacuum system that has six individual pumps for ease of use should one pump fail. "The reduced noise is a massive factor," said co-owner at A3M Ken Green.

"It's also simply the way it's put together, it is just very impressive - it looks like its going to last."

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The cutter's unique selling point, according to UK distributor Leopold Professional Imaging, is its price point which, it claims, is half that of other market-leading flatbed cutting tables.

The 1.6m x 3m flatbed cutter retails at £55,000. Included in the price is a one horse power motor, software, a computer interface, installation and delivery and three tool heads from a range including an oscillating knife, fixed knife, kiss-cut knife and creasing tool.

Another highlight, according to the distributor, was the cutter's "robust" build and the possibility of upgrading the router motor used to a three horse power fitting for cutting particularly challenging substrates.

First buyer of the new machine in the UK, A3M Designs reported that a key attraction was its low-noise vacuum system that has six individual pumps for ease of use should one pump fail. "The reduced noise is a massive factor," said co-owner at A3M Ken Green.

"It's also simply the way it's put together, it is just very impressive - it looks like its going to last."

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<![CDATA[New LamiDesk range at Sign & Digital UK]]>http://www.printweek.com//news/1181040/New-LamiDesk-range-Sign---Digital-UK/The LamiDesk range, which includes a LamiDesk Power 3016 1600mm x 3000mm and the LamiDesk Power 4016 1600mm x 4000mm, differs from other laminating models on the market through its inclusion of a motorised roller, said UK distributor GTP.

Though the range can also be operated manually, the motorised roller gives the advantage of allowing the operator to feed the substrate from the top of the machine rather than the side, to ensure smooth, dust-free lamination.

It also helps to prevent warping on the machine which can over time as a result of only being guided by an operator from one side.

The Lamidesk Power 3016 is priced at £12,225 and the Power 4016 £13,925, with an extra £1,445-£1,785 charged for an illuminated bed, and an extra £298 for a higher bed. A non-motorised LamiDesk Easy 3016 and 4016 are also available for £9,250 and £10,950 respectively.

General manager at LamiDesk manufacturer Iltec, Erik Hartnagel, said: "People are very interested in flatbed applications at the moment and we've had a lot of interest at the show. This laminator is 100% accurate, eliminates the risk of dust and makes life much more comfortable for the operator."


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The LamiDesk range, which includes a LamiDesk Power 3016 1600mm x 3000mm and the LamiDesk Power 4016 1600mm x 4000mm, differs from other laminating models on the market through its inclusion of a motorised roller, said UK distributor GTP.

Though the range can also be operated manually, the motorised roller gives the advantage of allowing the operator to feed the substrate from the top of the machine rather than the side, to ensure smooth, dust-free lamination.

It also helps to prevent warping on the machine which can over time as a result of only being guided by an operator from one side.

The Lamidesk Power 3016 is priced at £12,225 and the Power 4016 £13,925, with an extra £1,445-£1,785 charged for an illuminated bed, and an extra £298 for a higher bed. A non-motorised LamiDesk Easy 3016 and 4016 are also available for £9,250 and £10,950 respectively.

General manager at LamiDesk manufacturer Iltec, Erik Hartnagel, said: "People are very interested in flatbed applications at the moment and we've had a lot of interest at the show. This laminator is 100% accurate, eliminates the risk of dust and makes life much more comfortable for the operator."


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<![CDATA[First 4 launches direct mail division]]>http://www.printweek.com//news/1180776/First-4-launches-direct-mail-division/"We just keep our head down and keep going; that's our business model. Some of the campaigns we've been involved in already this year have been sizeable, and our volumes are more than holding up," said First 4 managing director David Nestor.

"The decision to target direct mail is something that we've been toying with for a while though; we're a young company and I want to be doing this for another 30 years, so its inevitable that fold-stitch-trim volumes may tail off in the future, and that's why I want to offer more to our client base, such as die-cutting and inline inserting in the stitching department, and direct mail is another area that offers a great synergy and we just went for it," he added.

Following a review of its client base and work mix, he estimated that 99% of what the firm produces goes back to clients to be fulfilled in one way or another, so the firm was well positioned to exploit the DM opportunity and launch First 4 Direct Mail.

First 4, which was crowned PrintWeek's SME of the Year in 2010 and 2011, installed two Buhrs high-speed mailing lines four weeks ago and will go into full production early next month, with a plan to add two more next year. The refurbished BB600 lines were bought from Grafitec and each line features six inserter stations and are capable of handling DL to C5 envelopes.

"We can now offer a complete post-press solution. Basically, the work came off the back of our clients' presses to be cut, folded, stitched or trimmed and then we would send it back. But now effectively it can leave here in an envelope and go straight to Royal Mail or whoever," said Nestor.

"That's especially useful for our clients in the South, where it can have a massive impact on their transport costs," he added.

To support the investment, the 90-staff, £3.5m-turnover business is looking to create around a dozen new jobs, rising to a total of about 20 in 12 months.

Nestor is also considering adding personalisation to the lines at some stage in the future, depending on client demand, with camera recognition systems for 2D barcodes also high up on the future shopping list.

"This investment isn't about competing with our clients though, we're doing it because our clients want and need the service, we always think of ourselves as an extension of our clients' binderies, but now we can also be an extension to their mailing and DM operations," said Nestor.

Fulfilment is just the latest service that First 4 has added to its core offering, with other recent additions being die-cutting, courtesy of a refurbished Heidelberg SRA1 cylinder from Senior Graphic Machinery installed last month, and an inline inserting capability added to its stitching lines late last year.


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"We just keep our head down and keep going; that's our business model. Some of the campaigns we've been involved in already this year have been sizeable, and our volumes are more than holding up," said First 4 managing director David Nestor.

"The decision to target direct mail is something that we've been toying with for a while though; we're a young company and I want to be doing this for another 30 years, so its inevitable that fold-stitch-trim volumes may tail off in the future, and that's why I want to offer more to our client base, such as die-cutting and inline inserting in the stitching department, and direct mail is another area that offers a great synergy and we just went for it," he added.

Following a review of its client base and work mix, he estimated that 99% of what the firm produces goes back to clients to be fulfilled in one way or another, so the firm was well positioned to exploit the DM opportunity and launch First 4 Direct Mail.

First 4, which was crowned PrintWeek's SME of the Year in 2010 and 2011, installed two Buhrs high-speed mailing lines four weeks ago and will go into full production early next month, with a plan to add two more next year. The refurbished BB600 lines were bought from Grafitec and each line features six inserter stations and are capable of handling DL to C5 envelopes.

"We can now offer a complete post-press solution. Basically, the work came off the back of our clients' presses to be cut, folded, stitched or trimmed and then we would send it back. But now effectively it can leave here in an envelope and go straight to Royal Mail or whoever," said Nestor.

"That's especially useful for our clients in the South, where it can have a massive impact on their transport costs," he added.

To support the investment, the 90-staff, £3.5m-turnover business is looking to create around a dozen new jobs, rising to a total of about 20 in 12 months.

Nestor is also considering adding personalisation to the lines at some stage in the future, depending on client demand, with camera recognition systems for 2D barcodes also high up on the future shopping list.

"This investment isn't about competing with our clients though, we're doing it because our clients want and need the service, we always think of ourselves as an extension of our clients' binderies, but now we can also be an extension to their mailing and DM operations," said Nestor.

Fulfilment is just the latest service that First 4 has added to its core offering, with other recent additions being die-cutting, courtesy of a refurbished Heidelberg SRA1 cylinder from Senior Graphic Machinery installed last month, and an inline inserting capability added to its stitching lines late last year.


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<![CDATA[Falkland Press latest to make B2 digital move]]>http://www.printweek.com//news/1180661/Falkland-Press-latest-B2-digital-move/The Hatfield-based company has ordered a HP Indigo 10000 for delivery in the autumn.

The £1.3m spend on the Indigo comes on top of a £1m investment programme over the past 18 months.

This has seen the company add to its printing firepower with a HP Indigo 5600 and four-colour Heidelberg Speedmaster SX52, as well as bolstering its finishing facilities with a Horizon BQ470 PUR binder, a Heidelberg TH56 folder and Polar 115X Plus guillotine with paper handling setup.

An Autobond Mini76 TPMHS thermal laminator with magnet attaching facility was installed just last week.

The firm, which provides a wide range of commercial print and finishing services in-house as well as a web-to-print facility, also runs a Heidelberg Speedmaster XL75.

"Having B2 is going to open up lots of opportunities and give us an edge," said managing director Jon Lancaster. "The Indigo is the fastest at 4,600sph in enhanced productivity mode, the sheet size is good, the duplexing ability is good, the print quality is high and it also does special colours such as white."

The £3m turnover, 25-staff company needs to build an extension to house the new digital press, which will be installed in September or October.

"We want it in for the run-up to Christmas, and we can perhaps help other printers with trade work too," Lancaster added.

The firm's unusual move into creating its own mirrored substrate, achieved by laminating a special film onto plain board, came as a result of a customer request. It took three months to develop.

"A customer had a call for it, and we went and bought some of the mirror stock that's commercially available, but the cost of it meant we could only really do the sample quantities on our digital press," Lancaster explained.

"By making our own mirror board we can be competitive on longer runs using digital and we can compete with UV litho. We've already produced 130,000 DVD sleeves, all with white ink, and I'm happy there are no scratching or static problems with it."

Lancaster is now planning to offer the board, which is available in silver or gold foil finish, to other printers via the company's e-commerce site at www.printedeasy.com. He also intends to put it through HP's accreditation process.

"I could make 40,000-50,000 SRA3 sheets a day, if I needed to, and I've created a ‘how to' guide with all the information people need to print on it successfully," he added.



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The Hatfield-based company has ordered a HP Indigo 10000 for delivery in the autumn.

The £1.3m spend on the Indigo comes on top of a £1m investment programme over the past 18 months.

This has seen the company add to its printing firepower with a HP Indigo 5600 and four-colour Heidelberg Speedmaster SX52, as well as bolstering its finishing facilities with a Horizon BQ470 PUR binder, a Heidelberg TH56 folder and Polar 115X Plus guillotine with paper handling setup.

An Autobond Mini76 TPMHS thermal laminator with magnet attaching facility was installed just last week.

The firm, which provides a wide range of commercial print and finishing services in-house as well as a web-to-print facility, also runs a Heidelberg Speedmaster XL75.

"Having B2 is going to open up lots of opportunities and give us an edge," said managing director Jon Lancaster. "The Indigo is the fastest at 4,600sph in enhanced productivity mode, the sheet size is good, the duplexing ability is good, the print quality is high and it also does special colours such as white."

The £3m turnover, 25-staff company needs to build an extension to house the new digital press, which will be installed in September or October.

"We want it in for the run-up to Christmas, and we can perhaps help other printers with trade work too," Lancaster added.

The firm's unusual move into creating its own mirrored substrate, achieved by laminating a special film onto plain board, came as a result of a customer request. It took three months to develop.

"A customer had a call for it, and we went and bought some of the mirror stock that's commercially available, but the cost of it meant we could only really do the sample quantities on our digital press," Lancaster explained.

"By making our own mirror board we can be competitive on longer runs using digital and we can compete with UV litho. We've already produced 130,000 DVD sleeves, all with white ink, and I'm happy there are no scratching or static problems with it."

Lancaster is now planning to offer the board, which is available in silver or gold foil finish, to other printers via the company's e-commerce site at www.printedeasy.com. He also intends to put it through HP's accreditation process.

"I could make 40,000-50,000 SRA3 sheets a day, if I needed to, and I've created a ‘how to' guide with all the information people need to print on it successfully," he added.



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<![CDATA[Autobond uses video to sell kit globally]]>http://www.printweek.com//news/1180620/Autobond-uses-video-sell-kit-globally/The UK-based finishing manufacturer sold £220,000's worth of kit to Peruvian firm Finishing SAC, including a Mini 76 TH laminator and a 76 RUV roller-coater.

"We realised the market lacked a number of basic finishing services for printing and identified this as a growth area," said Finishing SAC general manager Jose Trillo. "We needed equipment to increase production and contacted Autobond."

Autobond managing director John Gilmore said: "We are keen to make further progress in the fast-emerging South America market. Finishing SAC is showing just how profitable added-value work can be."

The sale is Autobond's second in Peru and the manufacturer is also in talks with a Brazilian company.

"When you see sheets running at 15,000 an hour - that's what sells the machine, you don't even need a voiceover," he said of his company's videos, which are posted on the Autobond website. "Some companies buy without a demo."

"Around 35 years ago, I'd hitch a trailer to my car, jump in the driving seat and shoot off to Dover or Aberdeen to do a demonstration and not get home until midnight. After a few years, I heard about video and had a film made."

Today Gilmore equips his installation engineers with high-definition cameras to record kit in operation, leading to sales in Moscow (a 105 TPHS) and Lagos (a 74 TPHS) each worth around £150,000.

Autobond also sold a £35,000 Micro 52 TP in Guadeloupe in the Caribbean, and a £25,000 Mini 52 T to a company in Lisburn, Northern Ireland.

Gilmore said: "It doesn't matter if you run a shoe shop or a restaurant; if you make lovely things, customers will beat a path to your door."


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The UK-based finishing manufacturer sold £220,000's worth of kit to Peruvian firm Finishing SAC, including a Mini 76 TH laminator and a 76 RUV roller-coater.

"We realised the market lacked a number of basic finishing services for printing and identified this as a growth area," said Finishing SAC general manager Jose Trillo. "We needed equipment to increase production and contacted Autobond."

Autobond managing director John Gilmore said: "We are keen to make further progress in the fast-emerging South America market. Finishing SAC is showing just how profitable added-value work can be."

The sale is Autobond's second in Peru and the manufacturer is also in talks with a Brazilian company.

"When you see sheets running at 15,000 an hour - that's what sells the machine, you don't even need a voiceover," he said of his company's videos, which are posted on the Autobond website. "Some companies buy without a demo."

"Around 35 years ago, I'd hitch a trailer to my car, jump in the driving seat and shoot off to Dover or Aberdeen to do a demonstration and not get home until midnight. After a few years, I heard about video and had a film made."

Today Gilmore equips his installation engineers with high-definition cameras to record kit in operation, leading to sales in Moscow (a 105 TPHS) and Lagos (a 74 TPHS) each worth around £150,000.

Autobond also sold a £35,000 Micro 52 TP in Guadeloupe in the Caribbean, and a £25,000 Mini 52 T to a company in Lisburn, Northern Ireland.

Gilmore said: "It doesn't matter if you run a shoe shop or a restaurant; if you make lovely things, customers will beat a path to your door."


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<![CDATA[Printfine upgrades digital finishing operation]]>http://www.printweek.com//news/1180394/Printfine-upgrades-digital-finishing-operation/The cutter has been purchased to help the company meet demand for smaller-format digital work and comes just a month after Heidelberg installed a new Stahlfolder TH 82 at the company's site in Liverpool.

The £4.5m-turnover commercial print firm is expanding the digital side of the business, which also produces wide-format work, by upgrading its digital finishing kit and building web-to-print capability into its website.

"We bought a Xerox iGen5, which takes a larger sheet and is faster than our previous machine, so the new finishing kit is intended to handle the increased throughput of digital work," said managing director Peter Scott.

"We have a big litho set-up, but we're doing more and more digital work and what we've found is that litho and digital don't really mix; you have to run the two operations almost as two different companies."

The Polar 78 will replace a Perfecta 115 and will be used to help finish the company's range of commercial print products, including brochures, leaflets, catalogues, mailers, stationery and posters.

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The cutter has been purchased to help the company meet demand for smaller-format digital work and comes just a month after Heidelberg installed a new Stahlfolder TH 82 at the company's site in Liverpool.

The £4.5m-turnover commercial print firm is expanding the digital side of the business, which also produces wide-format work, by upgrading its digital finishing kit and building web-to-print capability into its website.

"We bought a Xerox iGen5, which takes a larger sheet and is faster than our previous machine, so the new finishing kit is intended to handle the increased throughput of digital work," said managing director Peter Scott.

"We have a big litho set-up, but we're doing more and more digital work and what we've found is that litho and digital don't really mix; you have to run the two operations almost as two different companies."

The Polar 78 will replace a Perfecta 115 and will be used to help finish the company's range of commercial print products, including brochures, leaflets, catalogues, mailers, stationery and posters.

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<![CDATA[Potts Print completes £530,000 finishing spend with MBO B30]]>http://www.printweek.com//news/1180081/Potts-Print-completes-530000-finishing-spend-MBO-B30/The buckle folder, which was installed in February by Friedheim International, joined another MBO B30 at the plant to increase the Cramlington printer's B1 folding capacity. The latest install was joined by an A76 mobile stream delivery system.

The MBO, bought for £93,000, follows the recent installation at the site of an Autobond B1 laminator and Muller Martini line, financed by Barclays' cashback loan scheme. Finance for the MBO was covered by Anglo Scottish Asset Finance.

Potts Print head of production Kevin Brown said: "We have been pleased with our first MBO B30's performance so the decision to purchase another was based on this, plus the fact that training operatives is more efficient on a machine they are familiar with. This meant it could be put to work faster."

In August 2012, Potts Print spent £1.5m on two Speedmasters, an SX 74 and XL 75, signed for at Drupa. This followed a year after the company bolstered its digital print offering by installing a Xerox 4112 and a 700 colour press.

"The new machines have allowed us to expand in-house capacity, take on more new business and excel at turnaround times," Brown said.

]]>
The buckle folder, which was installed in February by Friedheim International, joined another MBO B30 at the plant to increase the Cramlington printer's B1 folding capacity. The latest install was joined by an A76 mobile stream delivery system.

The MBO, bought for £93,000, follows the recent installation at the site of an Autobond B1 laminator and Muller Martini line, financed by Barclays' cashback loan scheme. Finance for the MBO was covered by Anglo Scottish Asset Finance.

Potts Print head of production Kevin Brown said: "We have been pleased with our first MBO B30's performance so the decision to purchase another was based on this, plus the fact that training operatives is more efficient on a machine they are familiar with. This meant it could be put to work faster."

In August 2012, Potts Print spent £1.5m on two Speedmasters, an SX 74 and XL 75, signed for at Drupa. This followed a year after the company bolstered its digital print offering by installing a Xerox 4112 and a 700 colour press.

"The new machines have allowed us to expand in-house capacity, take on more new business and excel at turnaround times," Brown said.

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<![CDATA[UMG to highlight 'making print better' at North Print & Pack]]>http://www.printweek.com//news/1180003/UMG-highlight-making-print-better-North-Print---Pack/UMG is an importer and distributer of Japanese print finishing equipment from the company Uchida, and specialises in equipment that "makes print look good", according to its managing director Tony Hills.

The company, which also displayed at the show in 2011, has signed up for an 18sqm stand at this year's event, near to where digital print vendors will be positioned.

UMG, which has a turnover of just under £1m, will have a number of machines on display, including its Aerocut creaser, which can perform a number of tasks, including creasing, cutting and perforating. The prices range from £12,000 to £28,000 and the machine is available immediately.

Uchida's U-Coater will also be on display, which can turn black and white documents from a photocopier into documents with a foil effect. This retails from about £6,000.

And UMG will also have available for smaller printers some A4 card cutters which allow them to quickly produce things like postcards and business cards.

Hills explained to PrintWeek that he had decided to sign up for the show again very recently, after some digital print engine suppliers signed up in the last couple of weeks.

"We've been in a very depressed market over the last year," he said. "But we've got some interesting machines for customers that make print look better."

]]>
UMG is an importer and distributer of Japanese print finishing equipment from the company Uchida, and specialises in equipment that "makes print look good", according to its managing director Tony Hills.

The company, which also displayed at the show in 2011, has signed up for an 18sqm stand at this year's event, near to where digital print vendors will be positioned.

UMG, which has a turnover of just under £1m, will have a number of machines on display, including its Aerocut creaser, which can perform a number of tasks, including creasing, cutting and perforating. The prices range from £12,000 to £28,000 and the machine is available immediately.

Uchida's U-Coater will also be on display, which can turn black and white documents from a photocopier into documents with a foil effect. This retails from about £6,000.

And UMG will also have available for smaller printers some A4 card cutters which allow them to quickly produce things like postcards and business cards.

Hills explained to PrintWeek that he had decided to sign up for the show again very recently, after some digital print engine suppliers signed up in the last couple of weeks.

"We've been in a very depressed market over the last year," he said. "But we've got some interesting machines for customers that make print look better."

]]>
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<![CDATA[Manroland Web claims high volume digital finishing solution]]>http://www.printweek.com//news/1179876/Manroland-Web-claims-high-volume-digital-finishing-solution/
FoldLine can fold up to 300m/min on all common broadsheet and tabloid formats of up to 96-pages as well as cylinder-stitched booklets or inserts. The speed equates to an output of 2,700 32-page broadsheet newspapers an hour, or 9,100 bound brochures.

The FormerLine, which runs at the same optimal speed as FoldLine, is suited for flyers, mailings and booklets as well as glued book signatures. It offers zigzag, wrap, gate and parallel folds.

At the open house, Manroland Web demonstrated the flexibility of the FormerLine by running both book and magazine work consecutively. The machine produced 100 304-page books, comprising 38 8-page signatures, from a pre-printed reel before production was switched, in a matter of minutes, to a 42-page magazine without manual intervention of the folder or cutter, the manufacturer claimed.

Both models can process web widths of 508mm, 762mm and 1060mm and come with an integrated digital splicer/unwinder.

The finishing machines are suited for high volume production in the digital market, hence the target being books and newspapers.

A Manroland Web spokesperson said that high volume was a "problem that digital print had not been able to solve in finishing" until now, but that the speed of the FoldLine and FormerLine outran that of any digital printer on the market yet, making them "futureproof".

]]>

FoldLine can fold up to 300m/min on all common broadsheet and tabloid formats of up to 96-pages as well as cylinder-stitched booklets or inserts. The speed equates to an output of 2,700 32-page broadsheet newspapers an hour, or 9,100 bound brochures.

The FormerLine, which runs at the same optimal speed as FoldLine, is suited for flyers, mailings and booklets as well as glued book signatures. It offers zigzag, wrap, gate and parallel folds.

At the open house, Manroland Web demonstrated the flexibility of the FormerLine by running both book and magazine work consecutively. The machine produced 100 304-page books, comprising 38 8-page signatures, from a pre-printed reel before production was switched, in a matter of minutes, to a 42-page magazine without manual intervention of the folder or cutter, the manufacturer claimed.

Both models can process web widths of 508mm, 762mm and 1060mm and come with an integrated digital splicer/unwinder.

The finishing machines are suited for high volume production in the digital market, hence the target being books and newspapers.

A Manroland Web spokesperson said that high volume was a "problem that digital print had not been able to solve in finishing" until now, but that the speed of the FoldLine and FormerLine outran that of any digital printer on the market yet, making them "futureproof".

]]>
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<![CDATA[Busch exceeds 2012 sales with bulging order book for Q1]]>http://www.printweek.com//news/1179534/Busch-exceeds-2012-sales-bulging-order-book-Q1/announced in the Autumn Statement that came into effect on 1 January this year.

Cawte, who runs the UK company through his own company Rydo Engineering, said: "In the last few months we have been busier than we have been for some time. We have seen a steady rise in sales and interest - not only in pile turners but waste conveyors, ram punches and banding machines.

"Printers are looking to secure key elements of their core business. It would appear that there are a number of printers reviewing and updating equipment to maximise efficiencies in the press room.

"Another reason we believe is the increasing awareness for health and safety measures and the requirement now to fulfil certain standards to maintain business integrity."

Investors have included food and drinks label printer Gavin Watson, which installed a ZFB 36/60 feed bander and TB26 1 table bander just before Christmas alongside its £500,000 Polar spend, while De La Rue bought 13 TB24 1 banding machines in January. Four were installed at the banknote printer's Debden, Essex plant, and the remainder are in operation at its Gateshead facility.

And label printer Print Leeds has installed a new B1 pile turner as the company moved to larger format sizes, and traded in its B2 machine for part exchange. Cawte said that, due to the popularity of Busch Graphic Machinery on the used market, Print Leeds' old machine sold within weeks.

He added: "Our order book is bulging in the UK today as printers recognise the value of investing in high-quality machinery built for their future business success. At the end of the day a printer has to get on with the business of looking after its customers' everyday printing needs.

"The name Busch continues to stand for quality engineering. The precision and care taken in the design and manufacture of this equipment attracts the customer looking for best in class."

Indeed, Cawte said that the Busch reputation is so strong that, despite merging the company with his own business, Rydo Engineering, following the death of his colleagues Ian Jones and Chris Dillon, he is still keen to use the Busch name due to its familiarity and popularity with customers.

]]>
announced in the Autumn Statement that came into effect on 1 January this year.

Cawte, who runs the UK company through his own company Rydo Engineering, said: "In the last few months we have been busier than we have been for some time. We have seen a steady rise in sales and interest - not only in pile turners but waste conveyors, ram punches and banding machines.

"Printers are looking to secure key elements of their core business. It would appear that there are a number of printers reviewing and updating equipment to maximise efficiencies in the press room.

"Another reason we believe is the increasing awareness for health and safety measures and the requirement now to fulfil certain standards to maintain business integrity."

Investors have included food and drinks label printer Gavin Watson, which installed a ZFB 36/60 feed bander and TB26 1 table bander just before Christmas alongside its £500,000 Polar spend, while De La Rue bought 13 TB24 1 banding machines in January. Four were installed at the banknote printer's Debden, Essex plant, and the remainder are in operation at its Gateshead facility.

And label printer Print Leeds has installed a new B1 pile turner as the company moved to larger format sizes, and traded in its B2 machine for part exchange. Cawte said that, due to the popularity of Busch Graphic Machinery on the used market, Print Leeds' old machine sold within weeks.

He added: "Our order book is bulging in the UK today as printers recognise the value of investing in high-quality machinery built for their future business success. At the end of the day a printer has to get on with the business of looking after its customers' everyday printing needs.

"The name Busch continues to stand for quality engineering. The precision and care taken in the design and manufacture of this equipment attracts the customer looking for best in class."

Indeed, Cawte said that the Busch reputation is so strong that, despite merging the company with his own business, Rydo Engineering, following the death of his colleagues Ian Jones and Chris Dillon, he is still keen to use the Busch name due to its familiarity and popularity with customers.

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<![CDATA[ArtSystems to debut Summa products at Sign & Digital]]>http://www.printweek.com//news/1179481/ArtSystems-debut-Summa-products-Sign---Digital/This will include the new S Class 2 T Series vinyl cutter range, which start from £4,899, and the new Pneumatic Oscillating Tool for the Summa F series flatbed cutter.

Both are already available and there will be deals available at the show, the details of which have not been finalised yet.

A statement from the companies about the display said: "With advanced computer-controlled blade rotation and up to 600 grams of cutting force, the S Class 2 T Series cuts better and deeper than any other cutter in their class. Thanks to its genuine tangential cutting head it has the cutting precision of a flatbed while having the ease and high-speed of a roll-fed cutter.

"The new Pneumatic Oscillating Tool for the F Series is designed to offer the power for cutting through dense, tough or thicker material."

The Arden Impact software range, which can be used for 3D packaging and POS design and production, will also be on display. It incorporates a comprehensive range of interactive drawing tools, an extensive library of reusable display standards and the packaging industry's most powerful virtual 3D sampling features.

The products will be on display at Sign & Digital UK from 30 April to 2 May at the NEC Birmingham.

]]>
This will include the new S Class 2 T Series vinyl cutter range, which start from £4,899, and the new Pneumatic Oscillating Tool for the Summa F series flatbed cutter.

Both are already available and there will be deals available at the show, the details of which have not been finalised yet.

A statement from the companies about the display said: "With advanced computer-controlled blade rotation and up to 600 grams of cutting force, the S Class 2 T Series cuts better and deeper than any other cutter in their class. Thanks to its genuine tangential cutting head it has the cutting precision of a flatbed while having the ease and high-speed of a roll-fed cutter.

"The new Pneumatic Oscillating Tool for the F Series is designed to offer the power for cutting through dense, tough or thicker material."

The Arden Impact software range, which can be used for 3D packaging and POS design and production, will also be on display. It incorporates a comprehensive range of interactive drawing tools, an extensive library of reusable display standards and the packaging industry's most powerful virtual 3D sampling features.

The products will be on display at Sign & Digital UK from 30 April to 2 May at the NEC Birmingham.

]]>
<![CDATA[Lazar invests in booklet line]]>http://www.printweek.com//news/1179484/Lazar-invests-booklet-line/The machine, which was supplied by Intelligent Finishing Systems, has already
completed one 100,000 run job - which Lazar Print owner Tony Lewis said it handled
"like a dream".

The 4,500bph machine has a 200-programme job memory storage for instant
recall, an icon-based touch-screen for job set-up and a 10-station VAC-Turbo 1000
PowerCollator.

Lewis said it had replaced a Duplo machine. He would not say how much the Horizon
had cost Lazar Print, which has ten staff and a turnover of up £1m.

"I looked at the various machines on the market but the Horizon SPF/FC-200A really
stood out - it did exactly what is said on the tin," he said.

"We had been running an older machine and we knew it was time to upgrade. To
get work, and keep it, in this day and age you have to keep upping your game; it's
important to build a good relationship with your clients but it's absolutely essential to
deliver the goods, and to do that you must have right equipment."

He said the Horizon was a robust system that was significantly faster in terms of
productivity, and it meant the company was able to compete on more contracts than
previously, including trade work.

]]>
The machine, which was supplied by Intelligent Finishing Systems, has already
completed one 100,000 run job - which Lazar Print owner Tony Lewis said it handled
"like a dream".

The 4,500bph machine has a 200-programme job memory storage for instant
recall, an icon-based touch-screen for job set-up and a 10-station VAC-Turbo 1000
PowerCollator.

Lewis said it had replaced a Duplo machine. He would not say how much the Horizon
had cost Lazar Print, which has ten staff and a turnover of up £1m.

"I looked at the various machines on the market but the Horizon SPF/FC-200A really
stood out - it did exactly what is said on the tin," he said.

"We had been running an older machine and we knew it was time to upgrade. To
get work, and keep it, in this day and age you have to keep upping your game; it's
important to build a good relationship with your clients but it's absolutely essential to
deliver the goods, and to do that you must have right equipment."

He said the Horizon was a robust system that was significantly faster in terms of
productivity, and it meant the company was able to compete on more contracts than
previously, including trade work.

]]>
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<![CDATA[Duplo launches product benchmarking programme]]>http://www.printweek.com//news/1179420/Duplo-launches-product-benchmarking-programme/The German-made machine, which has a 475mm cutting length, was launched in the UK at Duplo's London Calling Rocks show last year.

Now Duplo has developed a tool on ideal-uk.co.uk that enables users to test the productivity of their existing guillotines against the latest model.

Users simply need to enter basic information about their current equipment and the type and amount of work it produces and the system will compare this to the productivity of the 4860-ET

Duplo marketing manager Mark Legge said: "This tool is really designed to get people thinking about their workflow and give them an idea of how productive their guillotine is against what is on the market today.

"Guillotines tend to be last in the queue when it comes to equipment upgrades because people think the technology is quite stagnant. Of course every company is different but at the end of the day, we're certain that anyone running a guillotine with a physical guard would see significant productivity improvements."

Ideal guillotines are available from Duplo's UK-wide dealer network, who are offering consultations and trade-in deals as part of the manufacturer's current upgrade programme.

]]>
The German-made machine, which has a 475mm cutting length, was launched in the UK at Duplo's London Calling Rocks show last year.

Now Duplo has developed a tool on ideal-uk.co.uk that enables users to test the productivity of their existing guillotines against the latest model.

Users simply need to enter basic information about their current equipment and the type and amount of work it produces and the system will compare this to the productivity of the 4860-ET

Duplo marketing manager Mark Legge said: "This tool is really designed to get people thinking about their workflow and give them an idea of how productive their guillotine is against what is on the market today.

"Guillotines tend to be last in the queue when it comes to equipment upgrades because people think the technology is quite stagnant. Of course every company is different but at the end of the day, we're certain that anyone running a guillotine with a physical guard would see significant productivity improvements."

Ideal guillotines are available from Duplo's UK-wide dealer network, who are offering consultations and trade-in deals as part of the manufacturer's current upgrade programme.

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<![CDATA[TJ International invests for short run demand]]>http://www.printweek.com//news/1179381/TJ-International-invests-short-run-demand/TJ International manufacturing director Jon Sole said: "The machine is situated in our short run digital unit and we continue to see higher volumes of work in that area as our customers require shorter runs and quicker turnaround times.

"We chose the Komfi because it offers use the ability to maintain our high standards and was supplied by Friedheim whom we have had a very good relationship with for several years."

The Padstow-based printer's relationship with Friedheim goes back "well over ten years" according to Sole, during which time TJ International has bought MBO folders, bundlers and guillotines from the supplier. The B2 laminator was installed by Friedheim International in January.

In April last year, the company installed a Tecnau Libra Line variable size PUR binder which can process both hard- and paperback short run books.

Latterly, the company also installed a Konica Minolta Bizhub C7000 digital colour press to complement its expanding digital short run production area for the beginning of 2013.

The company's turnover currently stands at around £11m, which Sole hopes to improve this year by "investing and working smarter".

"We have a great training plan in place across the whole business, including Modern Apprentice and Continuous Improvement Programmes.

"We have always taken a pride in what we produce and quality is imperative, this continues as we work closely with our customers to help them in a very challenging market," he said.

TJ International was a finalist in the PrintWeek Awards 2012 Book Printer of the Year Category.


]]>
TJ International manufacturing director Jon Sole said: "The machine is situated in our short run digital unit and we continue to see higher volumes of work in that area as our customers require shorter runs and quicker turnaround times.

"We chose the Komfi because it offers use the ability to maintain our high standards and was supplied by Friedheim whom we have had a very good relationship with for several years."

The Padstow-based printer's relationship with Friedheim goes back "well over ten years" according to Sole, during which time TJ International has bought MBO folders, bundlers and guillotines from the supplier. The B2 laminator was installed by Friedheim International in January.

In April last year, the company installed a Tecnau Libra Line variable size PUR binder which can process both hard- and paperback short run books.

Latterly, the company also installed a Konica Minolta Bizhub C7000 digital colour press to complement its expanding digital short run production area for the beginning of 2013.

The company's turnover currently stands at around £11m, which Sole hopes to improve this year by "investing and working smarter".

"We have a great training plan in place across the whole business, including Modern Apprentice and Continuous Improvement Programmes.

"We have always taken a pride in what we produce and quality is imperative, this continues as we work closely with our customers to help them in a very challenging market," he said.

TJ International was a finalist in the PrintWeek Awards 2012 Book Printer of the Year Category.


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<![CDATA[Renz signs exclusive Bindomatic deal]]>http://www.printweek.com//news/1179300/Renz-signs-exclusive-Bindomatic-deal/The unveiling at next month's industry event marks the first time that the Swedish-made thermal binder will be available in the UK.

Renz managing director Iain Bullock signed the exclusive UK selling rights to the 5000 and 1000 models after negotiations following the manufacturer first approaching Renz at Frankfurt's Paperworld event in February 2013.

"These two machines sit exactly in line with the existing entry level bench top binders that we offer and they have relatively high margins, allowing us to offer reasonable discounts to our reseller network," Bullock said.

He said that the two machines would be distributed through the company's various UK reseller channels, in line with strategies in place to only deliver direct sales for products over £20,000.

Bullock declined to name any potential resellers for the Bindomatic 5000 and 1000, but said that negotiations were taking place, with the retail price being set at £895 and £345 respectively.

He added that the Bindomatic 5000 would suit document finishers and copy shops, while the 1000 was a "true office" machine. The 5000 can bind up to 15 document per cycle of any paper format with a spine length up to 370mm.

The Bindomatic range also features the 101, a larger more automated binder, which is currently distributed in the UK through Morgana. Renz will now liaise with Morgana to sell this third machine when necessary.

Renz will also be showing the new 56 NET guillotine from Mohr, for which it became a supplier following talks at Drupa, and the MOBI 360 wire binder, which was launched at Northprint two years' ago.


]]>
The unveiling at next month's industry event marks the first time that the Swedish-made thermal binder will be available in the UK.

Renz managing director Iain Bullock signed the exclusive UK selling rights to the 5000 and 1000 models after negotiations following the manufacturer first approaching Renz at Frankfurt's Paperworld event in February 2013.

"These two machines sit exactly in line with the existing entry level bench top binders that we offer and they have relatively high margins, allowing us to offer reasonable discounts to our reseller network," Bullock said.

He said that the two machines would be distributed through the company's various UK reseller channels, in line with strategies in place to only deliver direct sales for products over £20,000.

Bullock declined to name any potential resellers for the Bindomatic 5000 and 1000, but said that negotiations were taking place, with the retail price being set at £895 and £345 respectively.

He added that the Bindomatic 5000 would suit document finishers and copy shops, while the 1000 was a "true office" machine. The 5000 can bind up to 15 document per cycle of any paper format with a spine length up to 370mm.

The Bindomatic range also features the 101, a larger more automated binder, which is currently distributed in the UK through Morgana. Renz will now liaise with Morgana to sell this third machine when necessary.

Renz will also be showing the new 56 NET guillotine from Mohr, for which it became a supplier following talks at Drupa, and the MOBI 360 wire binder, which was launched at Northprint two years' ago.


]]>
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<![CDATA[Friedheim to show Lasercomb ProDigi NEO at Sign & Digital]]>http://www.printweek.com//news/1179123/Friedheim-show-Lasercomb-ProDigi-NEO-Sign---Digital/The machine, launched at Drupa last May, comes in three sizes: 0813 (800x1,300mm), 1613 (1,600x1,300mm) and 2113 (2,100x1,300mm). The 1613 will be displayed at Sign & Digital, taking place between 30 April and 2 May at Birmingham's NEC.

The wide-format cutter can be moderated to switch between seven different operational tools, including cutting, creasing and drawing as well as a 3D milling unit and conveyor system, to cope with the varying demands of the signage, packaging and display industries.

A new front-end PC provides operational diagnosis information and enables the user to switch between manual and automatic modes.

Aside from being a traditional industrial machine, Lasercomb's ProDigi NEO is suited to office use due to its ability to operate without using compressed air, keeping it reasonably quiet while operating at up to 100m/min.

The UK-exclusive Lasercomb distribution deal, signed in March 2012, is one of a number of new partnerships for post-press supplier Friedheim.

The Hemel Hempstead-headquartered company also signed with Kama in January 2012 and kicked off 2013 with a new deal with Kohmann. A range of machines from the manufacturers, which form Friedheim's converting division, will also be on show at Sign & Digital UK.


]]>
The machine, launched at Drupa last May, comes in three sizes: 0813 (800x1,300mm), 1613 (1,600x1,300mm) and 2113 (2,100x1,300mm). The 1613 will be displayed at Sign & Digital, taking place between 30 April and 2 May at Birmingham's NEC.

The wide-format cutter can be moderated to switch between seven different operational tools, including cutting, creasing and drawing as well as a 3D milling unit and conveyor system, to cope with the varying demands of the signage, packaging and display industries.

A new front-end PC provides operational diagnosis information and enables the user to switch between manual and automatic modes.

Aside from being a traditional industrial machine, Lasercomb's ProDigi NEO is suited to office use due to its ability to operate without using compressed air, keeping it reasonably quiet while operating at up to 100m/min.

The UK-exclusive Lasercomb distribution deal, signed in March 2012, is one of a number of new partnerships for post-press supplier Friedheim.

The Hemel Hempstead-headquartered company also signed with Kama in January 2012 and kicked off 2013 with a new deal with Kohmann. A range of machines from the manufacturers, which form Friedheim's converting division, will also be on show at Sign & Digital UK.


]]>
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